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Lian Pack丨Production Process for Pulp Molded Tray & Packaging1
Lian Pack丨Production Process for Pulp Molded Tray & Packaging

Recycled corrugated board and bamboo pulp can be fully recycled as the basic material, the use of unique technology made of a widely used in the field of elder brother packaging pollution-free technology green environmental protection products. Therefore, it has strong vitality and broad application prospects. In the video, we are producing the watch & wine packaging lining. The whole packaging appearance is exquisite, environmentally friendly and recyclable, especially in line with the green environmental protection concept of the product brand.
Lian Pack丨How to produce the pulp insert tray for watch?
Lian Pack丨How to produce the pulp insert tray for watch?

Pulp molded packaging is made of plant fiber or waste products can be fully recycled as the basic material, the use of unique technology made of a widely used in the field of elder brother packaging pollution-free technology green environmental protection products. Therefore, it has strong vitality and broad application prospects. In the video, we are producing the watch lining. The whole packaging appearance is exquisite, environmentally friendly and recyclable, especially in line with the green environmental protection concept of the product brand.
Lian Pack丨Pulping Process in Wet Press Pulp Molded Production
Lian Pack丨Pulping Process in Wet Press Pulp Molded Production

Sugarcane and bamboo material is the main material fpr wet press molded pulp production, as the first production step, pulping raw material is one of the most important steps. Raw material will be soacked in water and mixed until the desired pulp consistency has been achieved, and then pulp is mixed with water , after 15 to 20 minutes, pure pulp is stored in tanks and ready for subsequent use.
Lian Pack丨Pulp Products for Bottle Packaging or Shoes Supports
Lian Pack丨Pulp Products for Bottle Packaging or Shoes Supports

In the past years, you may find we can see more and more pulp material made products, such as pulp shoes supports, bottle packaging, pulp masks. And more and more design company start to use pulp material for display products. Learn more cases from us : https://www.lianpack.com/cases
Lianpack I Fiber Molded Container for Ice Cream, with 100% recyclable sugarcane fiber
Lianpack I Fiber Molded Container for Ice Cream, with 100% recyclable sugarcane fiber

More and more food containers use paper tableware made from pulp through molding, mainly including molded paper cups, bowls, lunch boxes, plates and etc. The products are elegant and practical in appearance, good in strength and plasticity, compressive and foldable, light in material, easy to store and transport; the material is not only waterproof and oil-proof, but also suitable for freezing storage and microwave heating. Pulp molded tableware is the main alternative to single-use plastic tableware which has adapt to modern people's eating habits and food. The structure can also meet the needs of fast food processing.
Lian Pack丨Container loading for the pulp molded trays
Lian Pack丨Container loading for the pulp molded products

For most industry pulp molded products, do you know how we pack and load the products in the containers? Since the volume of most dry press products is to large, we would consider to pack as much as possible in each container, mormally we would pack them in bags / cartons/ pallets, and then load them in the containers. In this video, you will see some details how we load the containers. And normally, we could also customize the packaging packing way as your special reuqest, with cartons or pallets.
Lian Pack | What is Pulp Molded Cup Holder?
Lian Pack | What is Pulp Molded Cup Holder?

Pulp molded coffee holders are popular alternative to traditional plastic or foam holder which can have negative environmental impacts due to their non-biodegradable nature. Additionally, pulp molded tray are lightweight stackable and can be customized to fit different cup sizes and shapes. They are commonly used in coffee shops, cafes and other food service settings.
Lian Pack丨What is the pulp molded forming process?
Lian Pack丨What is the pulp molded forming process?
Froming process is one of the most important process during the whole production provess. There are two main forming methods in wet pressing production process: vacuum forming and extrusion forming. The vacuum forming method is commonly used. The basic principle of vacuum molding is to sink into the paper slurry with the filter mold of the lower mold cavity vacuum, under negative pressure to maintain a certain time, pulp fibers are adsorbed on the outer surface of the lower mold, while water is sucked out and form a wet paper mold. The basic principle of extrusion molding is that there is an appropriate amount of pulp in the cavity of the lower mold with a filter screen. Under the pressure of punch extrusion or compressed air, after a certain time, the fiber in the pulp is pressed on the inner surface of the lower mold, and the moisture is extruded to form a wet paper mold.
Lian Pack丨Container loading process for the pulp molded trays
Lian Pack丨Container loading process for the pulp molded trays

Do you know how we pack and load the products in the containers? Since the volume of most dry press products is to large size, we would consider to pack as much as possible in each container, mormally we would pack them in bags / cartons/ pallets, and then load them in the containers. In this video, you will see some details how we load the containers. And normally, we could also customize the packaging packing way as your special reuqest, with cartons or pallets.
Lian Pack丨Wet Press Pulp Molded Production Workshop
Lian Pack丨Wet Press Pulp Molded Production Workshop

As a leading manufacturer of pulp molded products exporting to over 20 countries worldwide, our products are manufactured in quite clean and scientifically planned workshops. Diffferent workshops are set up  with different production process. From this video, you will see the production line for the wet press forming production process. All the equipments are producing in an orderly manner, and the semi-finished products are neatly displayed on the shelves. Welcome to contact with us for more details.
Lian Pack丨What is the molded fiber forming process1
Lian Pack丨What is the molded fiber forming process
Fiber forming in pulp molding production uses mechanical extrusion to produce higher molding pressure. The pulp pump will feed the pulp in the slurry tank into the quantitative grouting device, and inject it into the drainage molding device after quantification. Then, under the action of hydraulic press, the upper mold is extended into a pulp-filled shaper to meet the lower mold and extrude the pulp. The water in the slurry is discharged through the holes in the mesh mold, and the fibers are formed between the upper and lower molds. At the end of molding, the upper mold is connected with vacuum, and the lower mold is connected with compressed air. The wet paper die blank is moved to the upper mold under the vacuum suction effect of the upper mold and the blown off effect of the compressed air of the lower mold. Finally, the wet paper die blank is removed from the upper mold and sent to dry. The pressure of the pulp during extrusion molding is 0.6~ 1.2mpa, the vacuum degree of the upper mold vacuum chamber is about 780Pa, the pressure of the compressed air blowing out the wet product is 0.1~ 0.2mpa, and the water content of the wet paper mold blank after molding is 65%~75%. The molding time is determined by the quality requirements of the product, depending on the structure of the molding device, pulp concentration and fiber beating degree.
LianPack丨Raw Material Pulping Process for Wet Press Molded Pulp Production
LianPack丨Raw Material Pulping Process for Wet Press Molded Pulp Production

Pulping is the first process for the molded pulp production process, we normally use pulp and bamboo material for wet pressed product. Raw materials are put into a beater with water and turn into slurry, which is white or yellow. Mixed with water and other chemical or plant-based additives, pulp is the major raw material used in molded pulp prodcuts. Different pulping processes are used depending on the fiber material and the desired end products. Welcome to learn more details about production process.
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B4, No. 115. ShangYi Rd. Minhang District, Shanghai , China

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